Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Brake Pedal Assy: Service and Repair

BRAKE PEDAL





Removal
1. Remove cotter pin from clevis pin and remove clevis pin.
2. Remove nut, lock washer, flat washer and pivot bolt.
3. Remove return spring brake pedal, and brake pedal spacer.
4. If necessary, remove brake pedal bushing, stopper and brake pedal pad.

Replacement
1. If necessary, install brake pedal stopper, brake pedal and brake pedal bushing.
2. Position brake pedal spacer and slide pivot bolt through to hold it in position.
3. Position brake pedal return spring on brake pedal.
4. Install flat washer, lock washer and pivot nut.
5. Install clevis pin and a new cotter pin.
6. After installation, check and adjust pedal height and free play, if necessary.