Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly and Reassembly



Disassembly and Reassembly




1. Remove the generator cover using a screwdriver or equivalent.




2. After loosening the 3 mounting bolts, detach the brush holder assembly.




3. Remove the nut, pulley and spacer.




4. Reverse procedure for reassembly.

CAUTION

Cutting the stator coil lead line connection to the rectifier may damage the generator because the rectifier and the stator coil lead line are soldered together. So, do not disassemble further.