Operation CHARM: Car repair manuals for everyone.

Disassembly and Reassembly

Clutch release cylinder
Disassembly





1. Remove clutch cylinder boot and push rod.
2. Remove piston and cup assembly by applying compressed air through the clutch hydraulic line installation hole.

Caution: Hold a rag over the opening of release cylinder piston bore to prevent piston assembly from flying out.

Reassembly

Notice:
a) Clean disassembled parts in solvent and blow through all parts and passages with compressed air.
b) Before assembly, make sure all parts are completely clean.
c) Apply specified clutch fluid to piston and cup assembly and cylinder bore before assembly.

1. Install spring, cylinder piston and clutch cylinder boot in release cylinder body bore.





2. Install push rod.