Operation CHARM: Car repair manuals for everyone.

Removal and Installation

Clutch release cylinder
Removal





Notice:
a) Clutch fluid will damage painted surfaces. Be sure to use a container or shop towels to collect it
b) If fluid contacts a painted surface, rinse immediately with clear water to prevent damage.

Caution: After removing the clutch line, plug the clutch line to avoid fluid leakage.

1. Raise and properly support vehicle.
2. Remove gravel shield from under engine (seven bolts).
3. Disconnect clutch line with SST(OK130 430 019).





4. Remove two release cylinder bolts, then remove release cylinder.

Replacement
1. Install clutch release cylinder.
2. Tighten two release cylinder bolts
Tightening torque: 13.7 - 18.8 ft. lbs. (18.6 - 25.5 Nm, 1.9 - 2.6 kg.m)
3. Tighten clutch hydraulic line flare nut with SST(OK130 430 019).
Tightening torque: 9.4 - 15.9 ft. lbs. (12.7 - 21.5 Nm, 1.3 - 2.2 kg.m)
4. After installation, bleed the clutch system.





5. Verify that there is no leakage.
6. Perform a road test.