Starter Motor: Service and Repair

STARTER

REMOVAL
1. Remove the LH exhaust manifold assembly.




2. Supporting the engine with a safety jack, remove the LH side engine mounting bracket(A).
3. Disconnect the starter cable from the B terminal on the solenoid, and the connector from the S terminal.




4. Remove the 2 bolts (D) holding the starter, then remove the starter (E).

TORQUE: 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft) - starter mounting (D)

5. Installation is the reverse of removal.
6. Connect the battery negative cable to the battery.

DISASSEMBLY
1. Disconnect the M-terminal on the magnet switch assembly.




2. After loosening the 3 screws (A), detach the magnet switch assembly (B).




3. Loosen the through bolts (A).




4. Remove the brush holder assembly (A), yoke (b) and armature (C).




5. Remove the shield (A) and packing (B).




6. Remove the lever plate (A) and lever packing (B).




7. Disconnect the planet gear (A).




8. Disconnect the planet shaft assembly (A) and lever (B).




9. Press the stop ring (A) using a socket (B).




10. After removing the stopper (A) using stopper pliers (B).




11. Disconnect the stop ring (A), overrunning clutch (B). internal gear (C) and planet shaft (D).




12. Reassembly is the reverse of disassembly.

NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).