Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Connecting Rod Specification





Connecting Rod

Remove the connecting rod from the piston.
Using a press, remove the piston pin from piston.
(Press-in load 350 - 1,350 kg(772 - 2,976 lb)

Check the connecting rod end play.
Using feeler gauge, measure the end play while moving the connecting rod back and forth.

End play
Standard 0.1 - 0.25 mm (0.0039 - 0.0098 in)
Maximum 0.4 mm (0.0157 in)

Allowable bend of connecting rod 0.05 mm / 100 mm (0.0020 in / 3.94 in ) or less

Allowable twist of connecting rod 0.1 mm / 100 mm (0.0039 in / 3.94 in) or less

Check the difference between the piston pin outer diameter and the connecting rod small end inner diameter.

Piston pin-to-connecting rod interference -0.032 ~ -0.016 mm (-0.0013 ~ -0.0006 in)