Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Repair Procedures





REMOVAL

NOTE:
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

1. Remove air cleaner assembly (A).




2. Disconnect the brake fluid level switch connector (A), and remove the reservoir cap (B).




3. Remove the brake fluid from the master cylinder reservoir (C) with a syringe.
4. Disconnect the brake lines (A) from the master cylinder. To prevent spills, cover the hose joints with rags or shop towels.




5. Remove the master cylinder mounting nuts (B) and washers.
6. Remove the master cylinder (C) from the brake booster. Be careful not to bend or damage the brake lines when removing the master cylinder.

INSTALLATION

1. Install the master cylinder to the brake booster.
2. Connect the brake tubes (A) and brake level switch connector (B) to the master cylinder.




3. After refilling the master cylinder reservoir to the maximum line , bleed the brake system.