Operation CHARM: Car repair manuals for everyone.
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Repair Procedures








REMOVAL

1. Remove air cleaner assembly (A).




2. Disconnect the brake fluid level switch connector (A), and remove the reservoir cap (B).




3. Remove the brake fluid from the master cylinder reservoir with a syringe.

NOTE:
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

4. Disconnect the brake lines (A) from the master cylinder. To prevent spills, cover the hose joints with rags or shop towels.




5. Remove the master cylinder mounting nuts (A) and washers.
6. Remove the master cylinder (B) from the brake booster. Be careful not to bend or damage the brake lines when removing the master cylinder.






INSTALLATION

1. Install the master cylinder (B) to the brake booster.
2. Install the master cylinder mounting nuts (A) and washers.

Tightening torque : N.m (kgf.m, lb-ft)
9.8 - 15.7 (1.0 - 1.6, 7.2 - 11.6)





3. Connect the brake lines (A) and hose (B) to the master cylinder.

Tightening torque : N.m (kgf.m, lb-ft)
12.7 - 16.7 (1.3 - 1.7, 9.4 - 12.3)





4. Connect the brake fluid level switch connector (A).




5. Refill the master cylinder reservoir to the MAX line.
6. Bleed the brake system.