Repair Procedures

REMOVAL

Radiator removal is required for this procedure.
1. Remove the drive belt(A).




2. Remove the power steering pump(A).




3. Remove the air compressor(A).




4. Remove the alternator(A).




5. Remove drive belt idler(A).




6. Remove drive belt auto tensioner(A).




7. Remove water pump pulley(A).




8. Remove intake manifold.

INSTALLATION

1. Install intake manifold.
2. Install water pump pulley(A).

Tightening torque
7.84 - 9.80Nm(0.8 - 1.0kgf.m, 5.78 - 7.23lb-ft)





3. Install drive belt auto tensioner(A).

Tightening torque
81.4 - 85.3Nm(8.3 - 8.7kgf.m, 60.0 - 62.9lb-ft)
29.4 - 33.3Nm(3.0 - 3.4kgf.m, 21.7 - 24.6lb-ft)





4. Install drive belt idler(A).

Tightening torque
52.92 - 57.82Nm(5.4 - 5.9kgf.m, 39.06 - 42.67lb-ft)





5. Install alternator
6. Install air compressor
7. Install power steering pump.
8. Install drive belt(A).
Crankshaft pulley -> A/C pulley -> idler pulley -> alternator pulley -> water pump pulley -> P/S pump pulley -> tensioner pulley.
Rotate auto tensioner arm in the counter - clockwise moving auto tensioner pulley bolt with wrench.
After putting belt on auto tensioner pulley, release the auto tensioner pulley slowly.