Operation CHARM: Car repair manuals for everyone.
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Overhaul





Disassembly

1. Remove the reservoir cap and drain the brake fluid into a suitable container.
2. Remove the reservoir (C) from the master cylinder (B), after remove mounting screw (A).




3. Remove the retainer ring (A) by using the snap ring pliers.
4. Remove the primary piston assembly (B).
5. Remove the pin (D) with the secondary piston(C) pushed completely using a screwdriver. Remove the secondary piston assembly (C).





NOTE:
Do not disassemble the primary and secondary piston assembly.

Reassembly

1. Apply genuine brake fluid to the rubber parts of the cylinder kit and grommets.
2. Carefully insert the springs and pistons in the proper direction.
3. Press the secondary piston (C) with a screwdriver and install the cylinder pin (D).




4. Install the retainer ring (A) after installing primary piston assembly (B).
5. Mount two grommets.
6. Install the reservoir (C) on the cylinder (B), and then install the mounting screw (A).