Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Repair Procedures





Removal

1. Disconnect the oxygen sensor connector (A).




2. Remove the front muffler (A).

Tightening torque :
39.2 - 58.8N.m (4.0 - 6.0kgf.m, 28.9 - 43.4lb-ft)


[ULEV]





[SULEV]




3. Remove the heat protector (A).

Tightening torque :
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)





4. Remove the exhaust manifold stay (A).

Tightening torque :
M8 bolts :
18.6 - 27.5N.m (1.9 - 2.8kgf.m, 13.7 - 20.3lb-ft)
M10 bolt :
51.9 - 57.8N.m (5.3 - 5.9kgf.m, 38.3 - 42.6lb-ft)


5. Remove the exhaust manifold (B).

Tightening torque :
49.0 - 53.9N.m (5.0 - 5.5kgf.m, 36.2 - 39.7lb-ft)


[ULEV]





[SULEV]




6. Installation is reverse order of removal.