Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Thermostat: Service and Repair





Removal and Installation

NOTE:
Disassembly of the thermostat would have an adverse effect, causing a lowering of cooling efficiency. Do not remove the thermostat, even if the engine tends to overheat.

1. Drain engine coolant so its level is below thermostat.
2. Disconnect the radiator lower hose (A).





NOTE:
When installing radiator hoses, install as shown in illustrations.




3. Remove water inlet fitting (C), gasket (B) and thermostat (A).

Tightening torque :
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)




4. Installation is reverse order of removal.

NOTE:
Install the thermostat with the jiggle valve upward.

5. Fill the engine coolant.
6. Start the engine and check for leaks.
7. Recheck the coolant level.

Inspection

1. Immerse the thermostat in water and gradually heat the water.




2. Check the valve opening temperature.

Valve opening temperature:82 ± 1.5°C (179.6 ± 2.7°F)
Full opening temperature:95°C (203°F)

If the valve opening temperature is not as specified, replace the thermostat.
3. Check the valve lift.

Valve lift :8mm (0.3in.) or more at 95°C (203°F)

If the valve lift is not as specified, replace the thermostat.