Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Heater Core: Service and Repair

REMOVE
1. Remove the heater unit.

Fasteners:





2. Remove the fasteners from the cam bracket for the fresh air flap, and move the cam and bracket assembly aside.
3. Remove the lock-washers from the four flap shafts.
4. Remove all the drive screws from the left hand side cover.
5. Withdraw the left hand side cover complete with the fresh air flap.
6. Withdraw the heater core complete with seals.
7. Withdraw the seals from the heater core.

REFIT
1. Apply Bostik sealing compound around the flange of the left hand side cover.
2. Reverse 1 to 7.