Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Front

BRAKE DISC AND SHIELD - FRONT

Remove

1. Remove front brake pads. Refer to Front Brake Pad Service and Repair






2. Remove 2 bolts securing caliper.
3. Tie caliper aside, ensuring brake hose is not stressed.






4. Remove screw securing disc, remove disc.
5. Using a wire brush, remove corrosion from mating faces. Clean with a suitable solvent.
6. Remove 3 bolts, remove disc shield.

Refit

7. Fit disc shield, secure with bolts. Tighten to 8 Nm (6 ft lb)
8. Fit brake disc, secure with screw. Tighten to 25 Nm (18 ft lb)
9. Untie brake caliper.
10. Fit brake caliper, secure with bolts. Tighten to 165 Nm (122 ft lb)
11. Fit front brake pads. Refer to Front Brake Pad