Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Water Pump: Service and Repair

Coolant Pump

Removal

1. Remove the cover and disconnect the battery ground cable.
2. Remove the engine cover.
3. Remove the battery tray.
4. Remove the air cleaner assembly.
5. Drain the coolant.
6. Remove the A/C compressor, lower support bracket.





7. Release the accessory drive belt tension.





8. Remove the power steering pump support bracket





9. Release the power steering pump.





10. NOTE: Discard the gasket.

Remove the coolant pump.





Installation

1. NOTE: Install a new gasket.

Install the coolant pump.
Torque:
17 Nm

2. CAUTION: The accessory drive belt must be in position before the power steering pump is installed.

Install the power steering pump.
Torque:
25 Nm

3. Install the power steering pump support bracket.

Torque:
25 Nm

4. Install the accessory drive belt.
5. Install the A/C compressor, lower support bracket.

Torque:
25 Nm

6. Install the air cleaner assembly.
7. Install the battery tray.
8. Install the engine cover.
9. Connect the battery ground cable and install the cover.
10. Fill and bleed the cooling system.