Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair


Exhaust Gas Recirculation (EGR) Valve

Service Repair No - 17.45.01


Removal
1. Disconnect the battery ground cable.
2. Disconnect the EGR valve electrical connector.
3. Release the clips and disconnect the hoses from the EGR valve cooler.
^ Position an absorbent cloth to collect fluid spillage.
^ Clamp the EGR coolant hoses to minimize coolant loss.

4. Remove the EGR valve.
^ Remove the 2 bolts from the EGR cooler valve body.





Installation
1. To install, reverse the removal procedure.
^ Clean the component mating faces.
^ Tighten the bolts to 10 Nm (7 ft. lbs.).

2. Connect the battery ground cable.
3. Check and top up the coolant.