Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Control Solenoid: Description and Operation

EGR System:






PURPOSE
The EGR system is designed to recirculate the exhaust gas properly controlled according to the driving condition back into the intake air-fuel mixture. It helps to slow down combustion in the cylinder and thus lower the combustion temperature which, in turn, reduces the amount of NOx emission. The amount of EGR is regulated by the EGR vacuum modulator according to the engine load.

LOCATION
Mounted to a bracket at the center of the intake manifold.

OPERATION
The EGR system is designed to recirculate the exhaust gas properly controlled according to the driving condition back into the intake air-fuel mixture. It helps to slow down combustion in the cylinder and thus lower the combustion temperature which, in turn, reduces the amount of NOx emission. The amount of EGR is regulated by the EGR vacuum modulator according to the engine load.

If even one of the following conditions is fulfilled, the VSV is turned ON by a signal from the ECM. This resuits in atmospheric air acting on the EGR valve, closing the EGR valve and shutting off the exhaust gas (EGR cut-off).

^ Coolant temp. below 5O°C (122°F)

^ During deceleration (throttle valve closed)

^ Light engine load (amount of intake air very small).

^ Engine speed over 5,200 rpm.

^ Traction control is operating.