Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal

PROCEDURE





1. Remove the Intake Chamber assembly.
2. Disconnect Injector connectors.
- Disconnect the heater hose from the Intake Manifold.





- Remove the 9 bolts, 2 nuts, 2 plate washers and Intake Manifold assembly.
3. Remove right hand engine mounting stay and water outlet.





- Disconnect the following hoses and connectors:
- Radiator inlet hose. (1)
- Engine coolant reservoir hose. (2)
- Engine Coolant Temperature Sensor connector. (3)
- Engine Coolant Temperature Switch connector. (4)
- Ground strap connector. (5)





- Remove the 3 bolts and right hand mounting stay.
- Remove the wire band.
- Disconnect the water bypass hose from the inlet housing.





- Remove the 2 bolts, 2 nuts, 2 plate washers and water outlet.
- Remove the 2 gaskets.
4. Remove Knock Sensors.




- Disconnect the Knock Sensor connectors.
- Remove the Knock Sensors.