Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Federal Models



INSPECTION

1. Check seating of the Exhaust Gas Recirculation (EGR) Valve.
- Start the engine and check that the engine starts and runs at idle.
2. Check EGR Valve operation.
- Apply vacuum directly to the EGR Valve with the engine idling.
- Check that the engine runs rough or dies.
- Reconnect the vacuum hoses to the proper locations.
If no problem is found with this inspection, the EGR Valve is okay; otherwise inspect EGR Valve and passages.
3. Visual inspection
- Remove EGR Valve.
- Check the Valve for sticking and heavy carbon deposits.
If a problem is found, repair as needed.
- Install EGR Valve with new gasket