Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Backpressure Transducer: Testing and Inspection

EGR VACUUM MODULATOR INSPECTION

1. Inspect and clean EGR vacuum modulator filter.





- Remove the cap and filter.
- Check the filter for contamination or damage.
- Using compressed air, clean the filter.
- Reinstall the filter and cap.

HINT: Install the filter with the coarser surface facing the atmospheric side (outward).

2. Disconnect vacuum hoses from EGR vacuum modulator.
3. Inspect EGR vacuum modulator operation.





- Block ports P and R with your finger.
- Blow air into port Q, and check that the air passes through to the air filter side freely.





- Start the engine, and maintain speed at 2,500 rpm.
- Repeat the above test. Check that there is a strong resistance to air flow.
- If operation is not as specified. replace the vacuum modulator.
4. Reconnect vacuum hoses to EGR vacuum modulator.