Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Front

TIGHTENING SPECIFICATIONS
10 Carrier Nuts/Washers 27 Nm (20 ft. lbs.)
Shift Fork Shaft:
Shaft Retainer 24 Nm (17 ft. lbs.)
Screw Plugs 22 Nm (16 ft. lbs.)

SERVICE SPECIFICATIONS
Differential Case Runout (Max.) 0.07 mm (0.0028 inch)
Drive Pinion And Ring Gear Backlash (Preload At Starting):
New Bearing 0.9 - 1.6 Nm (8.7 - 13.9 inch lbs.)
Reused Bearing 0.5 - 0.8 Nm (4.3 - 6.9 inch lbs.)
Harness Tube To Actuator Hose:
Insertion Depth 15 mm (0.59 inch)
Shift Fork/Sleeve Clearance 0.15 - 0.35 mm (0.006 - 0.014 inch)
Sleeve And Tip Of The Differential Case Distance:
Lock 17.44 - 18.86 mm (0.6866 - 0.7425 inch)
Free 32.40 - 33.90 mm (1.2756 - 1.3346 inch)