Disassembly and Reassembly

COMPONENTS FOR DISASSEMBLY AND ASSEMBLY

GENERATOR DISASSEMBLY
1. REMOVE REAR END COVER





(a) Remove the nut and terminal insulator.





(b) Remove the bolt, 3 nuts, plate terminal and end cover.





2. REMOVE BRUSH HOLDER AND VOLTAGE REGULATOR
(a) Remove the brush holder cover from the brush holder.
(b) Remove the 5 screws. brush holder and voltage regulator.
(c) Remove the seal plate from the rectifier end frame.





3. REMOVE WIRE CLIP
Remove the nut and wire clip.





4. REMOVE RECTIFIER HOLDER
(a) Remove the 4 screws and rectifier holder.
(b) Remove the 4 rubber insulators.

5. REMOVE PULLEY





(a) Hold SST (A) with a torque wrench, and tighten SST
(B) clockwise to the specified torque.
SST 09820-63010
Torque: 39 N.m (400 kgf.cm. 29 ft.lbf)
(b) Check that SST (A) is secured to the rotor shaft.





(c) Mount SST (C) in a vise.
(d) Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
(e) To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.

NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-halt of a turn.

(f) Remove the generator from SST (C).





(g) Turn SST (B), and remove SST (A and B).
(h) Remove the pulley nut and pulley.

6. REMOVE RECTIFIER END FRAME





(a) Remove the 3 nuts.





(b) Using SST, remove the rectifier end frame.
SST 09950-40010
(c) Remove the generator washer.

7. REMOVE ROTOR FROM DRIVE END FRAME