Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Preparation For Engine Disassembly






1. Remove 8 drive plate/flywheel bolts, rear plate, drive plate and front spacer.
2. Install engine to a suitable engine stand for disassembly.
3. Remove alternator, throttle body and intake air connector.
4. Remove timing belt and pulleys, refer to Timing Components.
5. Remove No. 2 water bypass pipe with hose.
6. Remove water pump and fuel pressure pulsation damper.
7. Remove cylinder head and fuel pipe support.





8. Using socket wrench Special Service Tool (SST) No. 09816-30010, or equivalent, remove oil pressure switch and knock sensors, then remove the union nut and gasket.
9. Remove oil filter and bracket assembly.
10. Remove LH engine mounting bracket and insulator assembly.
11. Remove RH engine mounting bracket and insulator assembly.
12. Remove oil pump.