Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Condenser HVAC: Service and Repair

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT: At the time of installation, please refer to the following item.

Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount :600 ± 50 g (21.16 ± 1.76 oz.)




2. REMOVE THESE PARTS:
a. Air cleaner duct
b. Air cleaner assembly
c. 2 radiator upper supports




3. DISCONNECT DISCHARGE HOSE AND LIQUID TUBE
Remove the 2 bolts and disconnect the hose and tube.
Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item. Lubricate 2 new O-rings with compressor oil and install them to the hose and tube.




4. REMOVE CONDENSER
a. Remove the 4 bolts and 2 brackets.
b. Push the radiator toward engine.
c. Push the condenser toward radiator and pull it upward.

HINT: At the time of installation, please refer to the following item.

If condenser is replaced, add compressor oil to the condenser.
Add 40 cc (1.4 fl.oz)
Compressor oil: ND - OIL 8 or equivalent

INSTALLATION
Installation is in the reverse order of removal.