Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Disassembly and Reassembly

DISASSEMBLY




1. REMOVE HEATER RADIATOR
a. Pry out the packing.
b. Remove the screw and bracket.
c. Remove the screw and clamp.
d. Pull out the heater radiator.




2. REMOVE AIR OUTLET SERVOMOTOR
Remove the 3 screws and air outlet servomotor.




3. REMOVE AIR MIX SERVOMOTOR
a. Disconnect the connector.
b. Remove the 3 screws and air mix servomotor.
c. Release the claw and remove the wire harness.




4. REMOVE AIR DUCT (Foot Duct)
Remove the 2 screws and air duct.




5. REMOVE AIR DUCT (Vent Duct)
a. Disconnect the mode damper control link.
b. Remove the 2 screws and air duct.

REASSEMBLY
Reassembly is in the reverse order of disassembly.