Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Disassembly















DISASSEMBLY
1. REMOVE WATER OUTLET WITH WATER BYPASS HOSE
Remove the 2 nuts, bolt, water outlet and gasket.
2. REMOVE ENGINE MANGER
3. REMOVE CAMSHAFT POSITION SENSOR
4. REMOVE ECT SENSOR
5. REMOVE ECT SENDER GAUGE





6. REMOVE VALVE LIFTERS AND SHIMS

HINT: Store the valve lifters and shims in correct order.





7. REMOVE VALVES
a) Using SST, compress the valve spring and remove the 2 keepers.
SST 09202-70020 (09202-00010)
b) Remove the spring retainer, valve spring, valve and spring seat.

HINT: Store the valves, valve springs, spring seats and spring retainers in correct order.

c) Using needle-nose pliers, remove the oil seal.