Valve Body
VALVE BODYCOMPONENTS
VALVE BODY DISASSEMBLY
1. UNBOLT AND REMOVE DETENT SPRING
2. REMOVE MANUAL VALVE
3. REMOVE 3 SOLENOIDS
4. TURN OVER ASSEMBLY AND REMOVE 25 BOLTS
5. LIFT OFF UPPER VALVE BODY AND PLATE AS A SINGLE UNIT
Hold the valve body plate to the upper valve body.
HINT: Be careful that the check balls and strainer do not fall out.
VALVE BODY ASSEMBLY
1. POSITION NEW NO.1 GASKET ON UPPER VALVE BODY
Align a new No.1 gasket at each bolt hole.
2. POSITION VALVE BODY PLATE ON NO.1 GASKET
Align the plate at each bolt hole.
3. POSITION NEW NO.2 GASKET ON PLATE
Align a new No.2 gasket at each bolt hole.
4. PLACE UPPER VALVE BODY WITH PLATE AND GASKETS ON TOP OF LOWER VALVE BODY
Align each bolt hole and gasket in the valve body.
5. INSTALL 25 BOLTS TO UPPER VALVE BODY
HINT: Each bolt length is indicated below.
Torque: 6.4 Nm (65 kgf.cm, 56 inch lbs.)
Bolt length:
Bolt A: 38 mm (1.50 inch)
Bolt B: 20 mm (0.79 inch)
Bolt C: 28 mm (1.10 inch)
6. INSTALL 3 SOLENOIDS
7. INSTALL MANUAL VALVE
8. INSTALL DETENT SPRING
Torque: 10 Nm (100 kgf.cm, 7 ft. lbs.)
9. MAKE SURE MANUAL VALVE MOVES SMOOTHLY
UPPER VALVE BODY
COMPONENTS
VALVE BODY SPRING SPECIFICATIONS
HINT: During reassembly please refer to the spring specifications below to help differentiate between the different springs.
RETAINERS, PIN, STOPPER, CHECK BALLS AND STRAINER LOCATION
1. RETAINER, STOPPER AND PIN
2. CHECK BALL
3. STRAINER
LOWER VALVE BODY
COMPONENTS
VALVE BODY SPRING SPECIFICATIONS
HINT: During reassembly please refer to the spring specifications below to help differentiate between the different springs.
RETAINERS, CLIP, CHECK BALLS, STRAINERS, SPRINGS AND VALVES LOCATION
1. RETAINER AND CLIP
2. CHECK BALL
3. STRAINER, SPRING AND VALVE