Operation CHARM: Car repair manuals for everyone.

Blower Motor: Service and Repair

OVERHAUL

1. REMOVE FRONT DOOR SCUFF PLATE RH
2. REMOVE COWL SIDE TRIM BOARD RH
3. REMOVE INSTRUMENT PANEL UNDER COVER NO.2
4. REMOVE GLOVE COMPARTMENT DOOR SUB-ASSY
5. REMOVE INSTRUMENT PANEL ORNAMENT




6. REMOVE AIR DUCT NO.2
a. Remove the 2 bolts and disconnect the Instrument panel safety pad sub-assy.
b. Release the 3 claw fittings and remove the air duct No.2.

7. REMOVE BLOWER ASSY




a. Release the 7 clamps and disconnect the connectors.




b. Remove the bolt, the 2 screws and the nut.




c. Release the claw fitting and remove the blower assy.




8. REMOVE FILTER SUB-ASSY
a. Release the 2 claw fittings and remove the air filter sub assy.




9. REMOVE AIR REFINER ELEMENT
a. Remove the air refiner element from the air filter cover plate




10. REMOVE DAMPER SERVO SUB-ASSY
a. Remove the 3 screws and the blower damper servo sub-assy.




11. REMOVE BLOWER MOTOR CONTROL
a. Remove the 2 screws and the blower motor control.




12. REMOVE COOLING UNIT MOTOR SUB-ASSY W/ FAN
a. Remove the 3 screws and the cooling unit motor sub-assy W/ fan.

13. INSTALL BLOWER ASSY




a. Install the blower assy with the claw fitting.




b. Install the bolt, the 2 screws and the nut.

Torque:
9.8 Nm (100 kgf.cm, 87 in.lbf) (Bolt)
5.4 Nm (55 kgf.cm, 48 in.lbf) (Nut)




c. Install the 7 clamps and connect the connectors.