Exterior Moulding / Trim: Service and Repair

REPLACEMENT

HINT:
- The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
- On the RH side, use the same procedures as on the LH side.

1. REMOVE FRONT WHEEL LH
2. REMOVE FRONT BUMPER COVER
3. REMOVE FRONT BUMPER SIDE SUPPORT LH
4. REMOVE STEP SUB-ASSEMBLY LH




5. REMOVE FRONT FENDER MOULDING OUTSIDE FRONT LH
a. Using a heat light, heat the moulding between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the moulding excessively.

b. Using a knife, cut the double-sided tape.

NOTE:
- If reusing the moulding, take care not to damage the moulding.
- Do not damage the body.

c. Remove the 8 screws.
d. Disengage the 13 clips and remove the moulding.

NOTE: If the clips are damaged, exchange them for new clips.




6. REMOVE FRONT DOOR MOULDING OUTSIDE LH
a. Using a heat light, heat the moulding between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the moulding excessively.

b. Using a knife, cut the double-sided tape.

NOTE:
- If reusing the moulding, take care not to damage the moulding.
- Do not damage the body.

c. Disengage the 12 clips and remove the moulding.

NOTE: If the clips are damaged, exchange them for new ones.




7. REMOVE FRONT DOOR MOULDING OUTSIDE LOWER LH
a. Remove the 5 screws.
b. Disengage the moulding.




8. REMOVE REAR DOOR MOULDING OUTSIDE LH
a. Using a drill of less than dia 4 mm (0.16 in.), gently and perpendicularly place the drill tip onto the rivet and cut the rivet flanges.

HINT: Wind tape around the drill blade so that the drill blade appears approx. 5.0 mm (0.20 in.) on the edge.

NOTE:
- Be sure to gently place the drill perpendicular to the rivet, otherwise the rivet hole and the drill itself will be damaged.
- Be careful when performing this task, as the cut rivet is hot.

b. Even if the flange is taken off, continue drilling and push out the remaining fragment with the drill.
c. Using a heat light, heat the moulding between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the moulding excessively.




d. Using a knife, cut the double-sided tape.

NOTE:
- If reusing the moulding, take care not to damage the moulding.
- Do not damage the body.

e. Remove the 10 clips and the moulding.

NOTE: If the clips are damaged, exchange them for new ones.




9. REMOVE REAR DOOR OUTSIDE MOULDING LOWER LH
a. Remove the 4 screws.
b. Disengage the moulding.




10. REMOVE QUARTER OPENING RETAINER LH
a. Remove the 3 screws and retainer.

11. REMOVE REAR BUMPER COVER




12. REMOVE QUARTER PANEL MUDGUARD REAR LH
a. Remove the 2 screws, claw and mudguard.

13. REMOVE REAR WHEEL




14. REMOVE QUARTER MOULDING OUTSIDE NO.4
a. Remove the clip, and rear bumper side support LH.
b. Using a heat light, heat the moulding between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the moulding excessively.

c. Using a knife, cut the double-sided tape.

NOTE:
- If reusing the moulding, take care not to damage the moulding.
- Do not damage the body.




d. Remove the screw, 8 clips and moulding.

NOTE: If the clips are damaged, exchange them for new ones.

15. INSTALL FRONT FENDER MOULDING OUTSIDE FRONT LH
a. Clean the body surface.
1. Using a heat light, heat the body surface between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the body excessively.

2. Remove the double-sided tape from the body.
3. Wipe off the stains with cleaner.

b. If reusing moulding:
Clean the moulding.
1. Using a heat light, heat the moulding between 20 - 30 degrees C (68 - 86 degrees F).

NOTE: Do not heat the moulding excessively.




2. Remove the double-sided tape from the moulding.
3. Wipe off the stains with cleaner.
4. Apply new double-sided tape to the moulding, as shown in the illustration.

c. Install the moulding.




1. Using a heat light, heat the body and moulding.

NOTE: Do not heat the moulding and body excessively.

2. Release the peeling paper from the face of the moulding.

HINT: Be careful that dirt or foreign object does not stick to the adhesive part when releasing the moulding peeling paper.

3. Engage the 13 clips and install the moulding, and firmly press on the moulding.

NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.

d. Install the 7 bolts.

16. INSTALL SUPPORT, FR BUMPER SIDE, LH
17. INSTALL FRONT DOOR MOULDING OUTSIDE LH
a. Clean the body surface.
1. Using a heat light, heat the body surface between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the body excessively.

2. Remove the double-sided tape from the body.
3. Wipe off the stains with cleaner.

b. If reusing the moulding:
Clean the moulding.

1. Using a heat light, heat the moulding between 20 - 30 degrees C (68 - 86 degrees F).

NOTE: Do not heat the moulding excessively.

2. Remove the double-sided tape from the moulding.
3. Wipe off the stains with cleaner.




4. Apply new double-sided tape to the moulding, as shown in the illustration.




c. Install the moulding.
1. Using a heat light, heat the body and moulding.

NOTE: Do not heat the moulding and body excessively.

2. Release the peeling paper from the face of the moulding.

HINT: Be careful that dirt or foreign object does not stick to the adhesive part when releasing the peeling paper.

3. Engage the 12 clips, and firmly press on the moulding.

NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.




18. INSTALL FRONT DOOR MOULDING OUTSIDE LOWER LH
a. Engage the moulding.
b. Install the 5 screws.




19. INSTALL QUARTER OPENING RETAINER LH
a. Install the retainer with the 3 bolts.

20. INSTALL REAR DOOR MOULDING OUTSIDE LH
a. Clean the body surface.

1. Using a heat light, heat the body surface between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the body excessively.

2. Remove the double-sided tape from the body.
3. Wipe off the stains with cleaner.

b. If reusing the moulding:
Clean the moulding.

1. Using a heat light, heat the moulding between 20 - 30 degrees C (68 - 86 degrees F).

NOTE: Do not heat the moulding excessively.

2. Remove the double-sided tape from the moulding.
3. Wipe off the stains with cleaner.

4. Apply new double-sided tape to the moulding, as shown in the illustration.




c. Install the moulding.




1. Using a heat light, heat the body and moulding.

NOTE: Do not heat the moulding and body excessively.

2. Release the peeling paper from the face of the moulding.

HINT: Be careful that dirt or foreign object does not stick to the adhesive part when releasing the peeling paper.

3. Engage the 10 clips, and firmly press on the moulding.

NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.




d. Using an air riveter or hand riveter with nose piece, strike the 3 rivets into the door panel to install the moulding to the door panel.

NOTE: If the rivet is not positioned perpendicularly, it will bend the mandrel.




- Do not pry the rivet with the riveter, because the riveter will be damaged and the mandrel will be bent.




- Confirm that the rivets are seated properly against the speaker.
- Do not tilt the riveter when installing the rivet to the speaker.
- Do not leave any space between the rivet head and the speaker.




- Only install the rivet when there is no clearance between the materials to be secured.




21. INSTALL REAR DOOR OUTSIDE MOULDING LOWER LH
a. Engage the moulding.
b. Install the 4 screws.

22. INSTALL QUARTER MOULDING OUTSIDE N0.4
a. Clean the body surface.

1. Using a heat light, heat the body surface between 40 - 60 degrees C (104 - 140 degrees F).

NOTE: Do not heat the body excessively.

2. Remove the double-sided tape from the body.
3. Wipe off the stains with cleaner.

b. If reusing the moulding:
Clean the moulding.

1. Using a heat light, heat the moulding between 20 - 30 degrees C (68 - 86 degrees F).

NOTE: Do not heat the moulding excessively.

2. Remove the double-sided tape from the moulding.
3. Wipe off the stains with cleaner.
4. Apply new double-sided tape to the moulding, as shown in the illustration.







c. Install the moulding.
1. Using a heat light, heat the body and moulding.

NOTE: Do not heat the moulding and body excessively.

2. Release the peeling paper from the face of the moulding.

HINT: Be careful that dirt or foreign object does not to stick to the adhesive part when releasing the peeling paper.

3. Engage the 8 clips, and firmly press on the moulding.

NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.




d. Install the clip, and rear bumper side support LH.
e. Install the screw.