Repair Procedure - Install Interior Parts - Steps 46 - 57

46. Apply seal packing to the head lamp assembly RH and LH.

Seal Packing: P/N 36867-60060






NOTE:
Fit the edge of the seal to the headlamp as shown in the illustration.

47. Apply seal packing to the headlamp assembly RH and LH as shown in the illustration.

Seal Packing: P/N 36867-60070






NOTE:
Fit the edge of the seal to the headlamp as shown in the illustration.





48. Install the front bumper retainer upper center bracket by installing the two (2) bolts.






49. Install the front head lamp assembly RH and LH by installing the three (3) bolts to each side.






50. Install the front bumper stay No. 2 RH and LH by installing the two (2) bolts and two (2) nuts.






51. Connect the ground terminal of engine main wire harness RH by installing the ground cable RH.

Torque: 5.4 N-m (55 kgf-cm, 48 in.-lbf)






52. Install the front bumper assembly.
A. Connect the wire harness connector of the fog lamps.
B. Engage the clip in front of the fender liner.
C. Engage the 3 clips and install the 4 bolts and 8 screws.






53. Install the air cleaner assembly.
A. Install the lower air cleaner assembly with the 3 bolts.
B. Install the air cleaner.
C. Install the air cleaner cover.
D. Connect the air cleaner hose and the air cleaner assembly and tighten the band.
E. Connect the throttle w/motor body assembly connector.
F. Install the throttle w/motor body assembly connector bracket.






54. Apply the radiator support seal upper RH and LH. Refer to the illustration and apply the two (2) seals to the backside of the radiator support upper.

NOTE:
Align tape to edge of holes as shown in the illustration.

Seal Packing: P/N 36867-60020 (15 x 12 x 55 mm)

Seal Packing: P/N 36867-60030 (15 x 20 x 120mm)






55. Install the radiator support seal upper by engaging the nine (9) clips.






56. Charge refrigerant HFC-134a (R134a)

A. Vacuum air purge.

For additional information on vacuum air purge, refer to the ETAS, 2004 model year GX470 Repair Manual: Heater & Air Conditioner: Air Conditioning System.






B. Charge to 720 g (1.6 lbs) of refrigerant HFC-134a (R134a) and 50 cc of compressor oil.

For additional information on charging refrigerant, refer to ETAS, 2004 model year GX470 Repair Manual: Heater & Air Conditioner: Air Conditioning System.






57. Connect the negative (-) battery cable.