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When Disposing of Airbag Assembly Deployment Method

DISPOSAL

HINT: When scrapping a vehicle equipped with SRS or disposing of an instr pnl pass l/door airbag assy, be sure to deploy the airbag first in accordance with the procedure described below.If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT.of TOYOTA MOTOR SALES, U.S.A., INC.

CAUTION:
- Never dispose of the instr pnl pass l/door airbag assy that has an undeployed airbag.
- The airbag produces an extremely exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.




- When deploying the airbag, always use the specified SST(s) (SRS Airbag Deployment Tool).Perform the operation in a place away from electrical noise.
- When deploying the airbag, perform the operation at least 10 m (33 ft) away from the instr pnl pass l/door airbag assy.
- The instr pnl pass l/door airbag assy is extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
- Use gloves and safety glasses when handling the instr pnl pass l/door airbag assy with the deployed airbag.
- Do not apply water, etc.to the instr pnl pass l/door air-bag assy with the deployed airbag.
- Always wash your hands with water after completing the operation.

DISPOSE OF INSTR PNL PASS L/DOOR AIR BAG ASSY (WHEN DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT METHOD)

NOTE:
- When disposing of the instr pnl pass l/door airbag assy only, never use the customer's vehicle to deploy the airbag.
- Be sure to follow the procedure detailed below when deploying the airbag.

HINT: Prepare a battery as the power source to deploy the airbag.

a. Check the function of the SST(s).

CAUTION: When deploying the airbag, always use the specified SST(s): SRS Airbag Deployment Tool.
SST 09082-00700




1. Connect the SST(s) to the battery.
Connect the red clip of the SST(s) to the battery positive (+) terminal and the black clip of the SST(s) to the battery negative (-) terminal.

HINT: Do not connect the yellow connector of the SST(s) which is to be connected with the supplemental restraint system.




2. Check the function of the SST(s).
Press the SST(s) activation switch, and check that the LED of the SST(s) activation switch comes on.

CAUTION: If the LED comes on when the activation switch is not being pressed, SST(s) malfunction is possible, so be sure not to use the SST(s).

3. Disconnect the SST(s) from the battery.




b. Remove the instr pnl pass l/door airbag assy.

CAUTION:
- When removing the instr pnl pass l/door airbag assy, work must be started 90 seconds after the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery.
- When storing the instr pnl pass l/door airbag assy, keep the upper surface of the airbag deployment side facing upward.




c. Using a service-purpose wire harness for the vehicle, tie down the instr pnl pass l/door airbag assy to the tire.
Wire harness: Stripped wire harness section 1.25 sq.mm or more (0.0019 sq.in or more)

CAUTION: If a wire harness which is too thin or an alternative object is used to tie down the instr pnl pass l/door airbag assy, it may be snapped by the shock when the airbag is deployed.This is highly dangerous.Always use a wire harness for vehicle use which has a diameter of at least 1.25 sq.mm (0.0019 sq.in).

HINT:
- To calculate the square of the stripped wire harness section:
Square = 3.14 x sq.(Diameter) divided by 4
- Position the instr pnl pass l/door airbag assy inside the tire with the airbag deployment side facing inside.
Tire size: Must exceed the following dimensions
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)

CAUTION:
- Make sure that the wire harness is tight.It is highly dangerous when looseness in the wire harness results in the instr pnl pass l/door airbag assy coming free due to the shock from the airbag deployment.
- Always tie down the instr pnl pass l/door airbag assy with the airbag deployment side facing inside the tire.






NOTE: The tire will be marked by the airbag deployment, so use a redundant tire.




d. Install the SST(s).
Connect the connector of the SST(s) to the instr pnl pass l/door airbag assy.
SST 09082-00802 (09082-10801, 09082-30801)




e. Place the tires.
1. Place at least 2 tires under the tire to which the instr pnl pass l/door airbag assy is tied.
2. Place at least 2 tires over the tire to which the instr pnl pass l/door airbag assy is tied.The top tire should have the disc wheel installed.

NOTE: Do not place the SST(s) connector under the tire because the SST(s) connector could be damaged.




3. Tie the tires together with 2 wire harnesses.

CAUTION: Make sure that the wire harness is tight.It is very dangerous when looseness in the wire harness results in the tires coming free due to the shock from the airbag deployment.




f. Install the SST(s).
Connect the connector of the SST(s).
SST 09082-00700

NOTE: To avoid damaging the SST(s) connector and wire harness, do not lock the secondary lock of the twin lock.Also, secure some slack for the SST(s) wire harness inside the tire.

g. Deploy the airbag.
1. Connect the red clip of the SST(s) to the battery positive (+) terminal and the black clip of the SST(s) to the battery negative (-) terminal.
2. Check that no one is within a 10 m (33 ft) radius of the tire to which the instr pnl pass l/door airbag assy is tied.
3. Press the activation switch of the SST(s) and deploy the airbag.

HINT: The airbag is deployed as the LED of the SST(s) activation switch comes on.




h. Dispose of the instr pnl pass l/door airbag assy.

CAUTION:
- The instr pnl pass l/door airbag assy is extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
- Use gloves and safety glasses when handling the instr pnl pass l/door airbag assy with the deployed airbag.
- Do not apply water, etc.to the instr pnl pass l/door air-bag assy with the deployed airbag.
- Always wash your hands with water after completing the operation.

1. Remove the instr pnl pass l/door airbag assy from the tire.
2. Place the instr pnl pass l/door airbag assy in a plastic bag, tie the end tightly and dispose of it in the same way as for other general parts disposal.