Operation CHARM: Car repair manuals for everyone.

Seals and Gaskets: Service and Repair

FRONT DIFFERENTIAL OIL SEAL
REPLACEMENT
1. REMOVE FRONT WHEELS
2. REMOVE ENGINE UNDER COVER ASSY (W/ ENGINE UNDER COVER ASSY)
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE ENGINE UNDER COVER NO.2 (W/ ENGINE UNDER COVER NO.2)
5. DRAIN AUTOMATIC TRANSAXLE FLUID
a. Remove the drain plug, gasket and drain ATF.
b. Install a new gasket and the drain plug.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
6. REMOVE FRONT DRIVE SHAFT ASSY LH
SST 09520-01010, 09520-24010 (09520-32040)
7. REMOVE FRONT DRIVE SHAFT ASSY RH (2WD DRIVE TYPE)





8. REMOVE TRANSAXLE HOUSING OIL SEAL
a. Using SST(s), pull out the oil seal.
SST 09308-00010





9. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
a. Using SST(s), pull out the oil seal.
SST 09308-00010





10. INSTALL TRANSAXLE HOUSING OIL SEAL
a. Using SST(s) and a hammer, drive in a new oil seal.
SST 09316-60011 (09316-00011)
Oil seal drive in depth: 0 ± 0.5 mm (0 ± 0.020 inch)
b. Coat the lip of the oil seal with MP grease.





11. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
a. Using SST(s) and a hammer, drive in a new oil seal.
SST 09223-15020, 09950-70010 (09951-07150)
Oil seal drive in depth: 0 ± 0.5 mm (0 ± 0.020 inch)
b. Coat the lip of the oil seal with MP grease.
12. INSTALL FRONT DRIVE SHAFT ASSY LH
13. INSTALL FRONT DRIVE SHAFT ASSY RH (2WD DRIVE TYPE)
14. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
15. ADD AUTOMATIC TRANSAXLE FLUID
16. INSPECT AUTOMATIC TRANSAXLE FLUID
17. INSTALL ENGINE UNDER COVER NO.2 (W/ ENGINE UNDER COVER NO.2)
18. INSTALL ENGINE UNDER COVER NO.1
19. INSTALL ENGINE UNDER COVER ASSY (W/ ENGINE UNDER COVER ASSY)
20. CHECK ABS SPEED SENSOR SIGNAL