Removal and Installation
REPLACEMENT1. SEPARATE BATTERY NEGATIVE TERMINAL
2. REMOVE RADIATOR SUPPORT SEAL UPPER
a. Remove the 11 clips and radiator support seal upper.
3. REMOVE FAN AND GENERATOR V BELT
4. REMOVE FAN W/ FLUID COUPLING
a. Separate the 2 oil cooler hoses from fan shroud.
b. Remove the 3 bolts and separate the fan shroud from radiator.
c. Remove the 4 nuts and separate the fan W/ fluid coupling from engine.
d. Remove the fan shroud and fan w/fluid coupling from the vehicle at the same time.
5. SEPARATE VANE PUMP ASSEMBLY
a. Disconnect the vacuum hose.
b. Remove the nut, 2 bolts and vane pump assembly.
HINT: Hang up the hoses instead of detaching.
6. REMOVE GENERATOR ASSEMBLY
a. Disconnect the generator connector.
b. Remove the terminal cap and nut, and disconnect the generator wire.
c. Disconnect the generator wire clamp from the cord clip on the generator.
d. Remove the bolt, 2 nuts and generator.
7. INSTALL GENERATOR ASSEMBLY
a. Install the generator with the bolt and 2 nuts.
Torque:
Bolt 39 Nm (400 kgf.cm, 29 ft.lbf)
Nut(M10) 39 Nm (400 kgf.cm, 29 ft.lbf)
Nut(M8) 16 Nm (158 kgf.cm, 11 ft.lbf)
b. Connect the generator connector.
c. Connect the generator wire with the nut and rubber cap.
Torque: 9.8 Nm (100 kgf.cm, 86 in.lbf)
d. Install the generator wire clamp to the cord clip on the generator.
8. INSTALL VANE PUMP ASSEMBLY
a. Install the vane pump assembly with the nut and 2 bolts.
Torque:
Nut 43 Nm (438 kgf.cm, 32 ft.lbf)
Bolt 43 Nm (438 kgf.cm, 32 ft.lbf)
b. Connect the vacuum hose.
9. INSTALL FAN W/ FLUID COUPLING
a. Put the fan w/ fluid coupling and fan shroud into the engine room at the same time.
b. Install the fan shroud with 3 bolts.
Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf)
c. Install the fan W/ fluid coupling with 4 nuts.
Torque: 29 Nm (296 kgf.cm, 21 ft.lbf)
10. INSTALL FAN AND GENERATOR V BELT
11. INSTALL RADIATOR SUPPORT SEAL UPPER