Transfer Case Oil Seal Replacement

REPLACEMENT

HINT:
COMPONENTS: See Transfer Case; Diagrams; Exploded Views.

1. DRAIN TRANSFER OIL
2. REMOVE TRANSFER CASE LOWER PROTECTOR
3. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY
4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
5. REMOVE TRANSFER CASE OIL SEAL





a. Using SST, remove the oil seal.
SST 09308-00010

NOTICE: Do not damage the oil-seal-fitted surface of the case.

6. INSTALL TRANSFER CASE OIL SEAL
a. Coat the lip of a new oil seal with MP grease.





b. Using SST and a hammer, drive in the oil seal until its surface is flush with the case upper surface.
SST 09316-60011 (09316-00011)
7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
8. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
9. INSTALL TRANSFER CASE LOWER PROTECTOR
a. Install the 4 bolts and transfer case lower protector.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
10. ADD TRANSFER OIL