Level Control Solenoid Valve: Service and Repair

CONTROL VALVE ASSEMBLY







REMOVAL
1. DISCONNECT CONNECTOR





2. DISCONNECT AHC FLUID LINES
Using SST, disconnect the 5 AHC fluid lines from the control valve assembly.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
3. REMOVE CONTROL VALVE ASSEMBLY
a. Remove the 3 nuts and control valve assembly.
Torque: 5.5 Nm (55 kgf-cm, 48 inch lbs.)
b. Remove the 3 holders, cushions and cushion bolts from the control valve assembly.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
c. Remove the 4 bolts and cover.
Torque: 4.4 Nm (45 kgf-cm, 38 inch lbs.)
d. Remove the gasket.

HINT: At the time of installation, replace the used gasket with a new one.

INSTALLATION
Installation is in the reverse order of removal.
AFTER INSTALLATION, FILL AHC PUMP MOTOR RESERVOIR WITH SUSPENSION FLUID AHC, BLEED AHC SYSTEM AND CHECK FOR LEAKS