Front Extension Housing

DISASSEMBLY
1. REMOVE DRIVE CLUTCH HUB
a. Using a snap ring expander, remove the snap ring.

b. Using SST, remove the drive clutch hub.
SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04021, 09957-04010, 09958-04011

2. REMOVE FRONT OUTPUT SHAFT
Using a plastic hammer, drive out the front output shaft.
3. REMOVE DUST DEFLECTOR

a. Using SST, remove the dust deflector.
SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011)

b. Using a screwdriver and hammer tap the dust deflector and remove it from the extension housing.

4. REMOVE OIL SEAL
Using a screwdriver, pry out the oil seal from the front extension housing.
5. REMOVE BALL BEARING

a. Using a screwdriver, remove the snap ring.

b. Using SST and a press, remove the ball bearing.
SST 09316-60011 (09316-00011, 09316-00071)

REASSEMBLY

HINT: Coat all of the sliding and rotating surfaces with gear oil before reassembly.

1. INSTALL DUST DEFLECTOR

a. Using a plastic hammer, install a new dust deflector to the front extension housing.

b. Using SST and a press, install a new dust deflector to the front output shaft.
SST 09316-20011, 09316-60011 (09316-00011)
2. INSTALL BALL BEARING

a. Using SST and a press, install the ball bearing to the front extension housing.
SST 09316-60011 (09316-00011, 09316-00031)

b. Select a snap ring that will allow the minimum axial play.
c. Using a screwdriver, install a new snap ring.
3. INSTALL OIL SEAL
a. Apply MP grease to the lip of a new oil seal.

b. Using SST and a hammer, drive in a new oil seal to the front extension housing.
SST 09316-60011 (09316-00011, 09316-00061)
4. INSTALL FRONT OUTPUT SHAFT AND DRIVE CLUTCH HUB

a. Using SST and a press, install the front output shaft and drive clutch hub.
SST 09316-20011, 09316-60011 (09316-00011, 09316-00041, 09316-00071)

b. Select a snap ring that will allow the minimum axial play.
c. Using a snap ring expander, install a new snap ring.