Operation CHARM: Car repair manuals for everyone.

Back Door

OVERHAUL

HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.




1. REMOVE BACK WINDOW PANEL TRIM UPPER
a. Using a screwdriver, disengage the 2 claws and 7 clips, and remove the trim upper.

HINT: Tape the screwdriver tip before use.




2. REMOVE BACK DOOR TRIM PANEL ASSEMBLY UPPER
a. Using a screwdriver, disengage the 10 clips and remove the trim panel.

HINT: Tape the screwdriver tip before use.




3. REMOVE BACK DOOR TRIM PANEL ASSEMBLY
a. Using a screwdriver, disengage the 8 clips and remove the trim panel.

HINT: Tape the screwdriver tip before use.




4. REMOVE BACK DOOR TRIM COVER RH
a. Disengage the 3 clips and remove the trim cover.

HINT: Tape the screwdriver tip before use.

5. REMOVE BACK DOOR TRIM COVER LH

HINT: Use the same procedures described for the RH side.

6. REMOVE BACK DOOR TRIM SPACER RH
a. Remove the screw.
b. Using a clip remover, disengage the claw and remove the trim spacer.

7. REMOVE BACK DOOR TRIM SPACER LH

HINT: Use the same procedures described for the RH side.




8. REMOVE BACK DOOR LOCK COVER
a. Using a screwdriver, disengage the 4 claws and remove the lock cover.

HINT: Tape the screwdriver tip before use. If damaged, exchange it for a new cover.

9. REMOVE BACK DOOR LOCK ASSEMBLY
a. Remove the 3 bolts.
b. Disconnect the connector and remove the door lock.

10. REMOVE REAR SPOILER
11. REMOVE REAR LAMP ASSEMBLY LH
12. REMOVE REAR LAMP ASSEMBLY RH
13. REMOVE BACK DOOR GARNISH OUTSIDE
14. REMOVE LICENSE PLATE LAMP ASSEMBLY




15. REMOVE DOOR PULL HANDLE
a. Using a screwdriver, disengage the 4 claws and remove the door pull handle.

HINT: Tape the screwdriver tip before use.

16. INSTALL BACK DOOR LOCK ASSEMBLY
a. Apply MP grease to the sliding and rotating areas of the door lock.
b. Install the door lock with the 3 bolts.

Torque: 12.5 Nm (127 kgf.cm, 9.0 ft.lbf)

c. Connect the connector.