Radiator: Service and Repair
NO.2 RADIATOR ASSEMBLYREPLACEMENT
1. DRAIN ENGINE COOLANT
2. REMOVE ENGINE UNDER COVER NO.1
3. REMOVE AIR CLEANER INLET NO.2
4. REMOVE AIR CLEANER ASSEMBLY
5. REMOVE AIR CLEANER BRACKET
6. REMOVE AIR CLEANER INLET NO.1
7. DISCONNECT RADIATOR HOSE INLET
8. DISCONNECT RADIATOR HOSE OUTLET
9. DISCONNECT OIL COOLER INLET TUBE NO.1
10. DISCONNECT OIL COOLER OUTLET TUBE NO.1
11. SEPARATE HOOD LOCK ASSEMBLY
a. Using a screwdriver, remove the cap.
b. Remove the 2 bolts and nut, and separate the hood lock.
12. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER
a. Remove the bolt and separate the suction tube bracket.
b. Disconnect the horn connectors.
c. Remove the 5 bolts and the radiator upper support.
13. REMOVE FAN SHROUD
a. Disconnect the engine coolant reservoir hose.
b. Disconnect the fan motor connectors.
c. Remove the 4 bolts and the fan shroud.
14. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY LH
a. Remove the 3 bolts and the radiator support upper LH.
15. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY RH
a. Remove the 3 bolts and the radiator support upper RH.
16. REMOVE NO.2 RADIATOR ASSEMBLY
a. Remove the 4 bolts.
b. Lift the radiator, then remove it.
17. INSTALL NO.2 RADIATOR ASSEMBLY
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
18. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY LH
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
19. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY RH
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
20. INSTALL FAN SHROUD
Torque: 13.5 Nm (138 kgf-cm, 10 ft. lbs.)
21. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER
a. Install the 5 bolts and the radiator upper support.
NOTICE: Secure the upper member with retaining claws of the radiator upper support.
Torque: 7.8 Nm (71 kgf-cm, 62 inch lbs.)
b. Connect the horn connector.
c. Install the suction tube bracket with the bolt
Torque: 9.8 Nm (100 kgf-cm, 7 ft. lbs.)
22. INSTALL HOOD LOCK ASSEMBLY
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
23. INSTALL AIR CLEANER INLET NO.1
24. INSTALL AIR CLEANER BRACKET
25. INSTALL AIR CLEANER ASSEMBLY
26. INSTALL AIR CLEANER INLET NO.2
27. ADJUST HOOD SUB-ASSEMBLY
28. ADD ENGINE COOLANT
29. CHECK FOR ENGINE COOLANT LEAKS