Water Pump: Service and Repair

WATER PUMP ASSEMBLY
REPLACEMENT
1. DRAIN ENGINE COOLANT
2. REMOVE FRONT WHEEL RH
3. REMOVE FR WIPER ARM RH
4. REMOVE FR WIPER ARM LH
5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
6. REMOVE WINDSHIELD WIPER LINK ASSEMBLY
7. REMOVE COWL TOP PANEL SUB-ASSEMBLY OUTER
8. REMOVE ENGINE UNDER COVER ASSEMBLY (W/ ENGINE UNDER COVER ASSEMBLY)
9. REMOVE ENGINE UNDER COVER NO.1
10. REMOVE FRONT FENDER APRON SEAL RH
11. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
12. REMOVE VANE PUMP V BELT
13. REMOVE ENGINE MOVING CONTROL ROD
14. REMOVE ENGINE MOUNTING STAY NO.2 RH
15. REMOVE GENERATOR BRACKET NO.2
16. REMOVE CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05031)
17. REMOVE TIMING BELT NO.1 COVER
18. REMOVE TIMING BELT NO.2 COVER
19. REMOVE ENGINE MOUNTING BRACKET RH
20. REMOVE TIMING BELT GUIDE NO.2
21. REMOVE TIMING BELT
22. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.2
23. REMOVE CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
24. REMOVE TIMING BELT NO.3 COVER
25. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.1
a. Using a socket hexagon wrench 10, remove the pivot bolt, timing belt idler No.1 and plate washer.





26. REMOVE WATER PUMP ASSEMBLY
a. Remove the 3 bolts and 3 nuts, then remove the water pump and the gasket.
27. INSTALL WATER PUMP ASSEMBLY
a. Install a new gasket and the water pump with the 3 bolts and 3 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
28. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO.1
a. Using a socket hexagon wrench 10, install the plate washer and timing belt idler No.1 with the pivot bolt.
Torque: 34 Nm (347 kgf-cm, 25 ft. lbs.)
29. INSTALL TIMING BELT NO.3 COVER
30. INSTALL CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
31. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO.2
32. INSPECT TIMING BELT
33. INSTALL TIMING BELT
SST 09960-10010 (09962-01000, 09963-01000)
34. INSTALL CHAIN TENSIONER ASSEMBLY NO.1
35. INSTALL TIMING BELT GUIDE NO.2
36. INSTALL ENGINE MOUNTING BRACKET RH
37. INSTALL TIMING BELT NO.2 COVER
38. INSTALL TIMING; BELT NO.1 COVER
39. INSTALL CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021
40. INSTALL GENERATOR BRACKET NO.2
41. INSTALL ENGINE MOUNTING STAY NO.2 RH
42. INSTALL ENGINE MOVING CONTROL ROD
43. INSTALL VANE PUMP V BELT
44. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
45. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE)
46. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER
47. INSTALL WINDSHIELD WIPER LINK ASSEMBLY
48. INSTALL FR WIPER ARM LH
49. INSTALL FR WIPER ARM RH
50. INSTALL FRONT WHEEL RH
51. ADD ENGINE COOLANT
52. CHECK FOR ENGINE COOLANT LEAKS