Manual Tilt and Telescopic Steering Column

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Part 2 Of 2:

STEERING COLUMN ASSEMBLY (MANUAL TILT)
OVERHAUL
1. PRECAUTION
2. SEPARATE BATTERY NEGATIVE TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE STEERING WHEEL COVER LOWER NO.2
5. REMOVE STEERING WHEEL COVER LOWER NO.3
6. REMOVE HORN BUTTON ASSEMBLY





a. Using a torx socket wrench, loosen the 2 torx screws until the groove along the screw circumference is caught on the screw case








b. Pull out the horn button assembly from the steering wheel and disconnect the airbag connector
c. Disconnect the terminal.

NOTICE: When removing the horn button assembly, take care not to pull the airbag wire harness.

CAUTION:
^ When placing the horn button assembly down, keep the upper surface of the horn button assembly facing upward.
^ Never disassemble the horn button assembly.





7. REMOVE STEERING WHEEL ASSEMBLY
a. Remove the steering wheel assembly set nut.
b. Place matchmarks on the steering wheel assembly and main shaft assembly.
c. Using SST(s), remove the steering wheel assembly.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)





8. REMOVE STEERING COLUMN COVER
a. Remove the steering column cover LWR No.2
b. Remove the 3 screws and steering column cover UPR and LWR.
9. REMOVE SPIRAL CABLE SUB-ASSEMBLY
10. REMOVE HEADLAMP DIMMER SWITCH ASSEMBLY
11. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY
12. REMOVE FRONT DOOR SCUFF PLATE LH
13. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER
14. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1
15. REMOVE AIR DUCT NO.1
a. Remove the bolt.
b. Release the 3 claw fittings and remove the air duct No.1.
16. SEPARATE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY





a. Loosen the bolt A and remove the clamp from the steering column hole shield.
b. Separate the steering column hole cover No.2 from the steering column hole shield.
c. Loosen the bolt B.





d. Put matchmarks on the steering intermediate shaft sub-assembly and steering gear assembly.
e. Remove the bolt and separate the steering intermediate shaft sub-assembly.
17. REMOVE INSTRUMENT PANEL FINISH PLATE





18. REMOVE STEERING COLUMN ASSEMBLY
a. Disconnect the connectors and wire harness clamps.
b. Remove the 2 bolts, 2 nuts and steering column assembly from the instrument panel reinforcement assembly.





19. REMOVE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY
a. Put matchmarks on the steering intermediate shaft sub-assembly and steering shaft universal joint assembly.
b. Remove the bolt and steering intermediate shaft sub-assembly.
20. REMOVE STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO.2





21. REMOVE STEERING SHAFT UNIVERSAL JOINT ASSEMBLY
a. Put matchmarks on the steering shaft universal joint assembly and steering main shaft assembly.
b. Remove the bolt and steering shaft universal joint assembly from the steering main shaft assembly.





22. REMOVE TRANSPONDER KEY AMPLIFIER
a. Widen the claw hung on the upper bracket by approximately 1.0 mm (0.039 inch) using a screwdriver.
b. Pull the transponder key amplifier toward the rear of the vehicle with the claw open.

NOTICE: Do not use excessive force to prevent the case from being damaged.





23. REMOVE STEERING COLUMN UPPER W/SWITCH BRACKET ASSEMBLY
a. Using a centering punch, mark the center of the 2 tapered-head bolts.
b. Using a 3 - 4 mm (0.12 - 0.16 inch) drill, drill a hole in the 2 bolt heads.
c. Using a screw extractor, remove the 2 bolts and steering column upper w/switch bracket assembly.





24. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY
a. Put the ignition switch lock cylinder assembly in the ACC position.
b. Push down the stop pin with a screwdriver, and pull out the cylinder assembly.
25. REMOVE UN-LOCK WARNING SWITCH ASSEMBLY





a. Separate the un-lock warning switch assembly connector from the ignition or starter switch assembly.
b. Remove the un-lock warning switch assembly by pushing up the center part and disengaging the 2 claws.





c. Disengage the secondary locking device.
d. Using a small screwdriver, disengage the locking lug of the terminals 3 and 4, and pull the terminals out from the un-lock warning switch assembly rear side.
26. REMOVE KEY INTER LOCK SOLENOID
a. Remove the 2 screws and solenoid from the steering column bracket assembly.
27. REMOVE IGNITION OR STARTER SWITCH ASSEMBLY
a. Remove the 2 screws and ignition or starter switch assembly from the steering column bracket assembly UPR.
28. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY
a. Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws.
29. INSTALL KEY INTER LOCK SOLENOID
a. Install the solenoid to the steering column bracket assembly with the 2 screws.





30. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY
a. Install the un-lock warning switch assembly.
b. Connect the terminals 3 and 4 of the un-lock warning switch assembly connector.
c. Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.
31. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY
a. Make sure the ignition switch lock cylinder assembly is in the ACC position.
b. Install the ignition switch lock cylinder assembly.
32. INSPECT STEERING LOCK OPERATION
a. Check that the steering lock mechanism is activated when the key is removed.
b. Check that the steering lock mechanism is deactivated when the key is inserted and turned to the ACC position.





33. INSTALL STEERING COLUMN UPPER W/SWITCH BRACKET ASSEMBLY
a. Temporarily install the steering column upper w/switch bracket assembly and steering column upper clamp with 2 new tapered-head bolts.
b. Tighten the 2 tapered-head bolts until the bolt heads break off.





34. INSTALL TRANSPONDER KEY AMPLIFIER
a. Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.
b. Push the transponder key amplifier up and connect it to the upper bracket.

NOTICE: Do not to push the amplifier up with excessive force.





35. INSTALL STEERING SHAFT UNIVERSAL JOINT ASSEMBLY
a. Align the matchmarks on the steering universal joint assembly and steering main shaft assembly.
b. Install the steering universal joint assembly with the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)





36. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO.2
a. Install the steering column hole cover sub-assembly No.2 to the steering intermediate shaft sub-assembly.





37. TEMPORARILY TIGHTEN STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY
a. Align the matchmarks on the steering intermediate shaft sub-assembly and steering main shaft assembly.
b. Temporarily install the steering intermediate shaft sub-assembly with the bolt.





38. INSTALL STEERING COLUMN ASSEMBLY
a. Install the steering column assembly with the 2 bolts and nuts.
Torque: 26 Nm (265 kgf-cm, 19 ft. lbs.)
b. Connect the connectors.
c. Connect the wire harness clamps to the steering column tube.
39. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY





a. Align the matchmarks on the intermediate shaft sub-assembly and steering gear assembly.
b. Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)





c. Tighten the bolt B.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)
d. Install the steering column hole cover No.2 to the steering hole shield.
e. Install the clamp to the steering column hole shield and tighten the bolt A.
40. INSTALL AIR DUCT NO.1
a. Install the air duct No.1 with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 inch lbs.)
41. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
42. INSTALL SPIRAL CABLE SUB-ASSEMBLY





43. INSTALL STEERING COLUMN COVER
a. Install the steering column cover UPR and LWR with the 3 screws.
b. Install the steering column cover LWR No.2.
44. CENTER SPIRAL CABLE





a. Check that the ignition switch is off.
b. Check that the battery negative terminal is disconnected.

NOTICE: Wait at least 90 seconds after removing the battery terminal before starting the operation.

c. Turn the cable counterclockwise by hand until it becomes hard to turn.





d. Then rotate the cable clockwise about 2.5 turns to align the marks.

HINT: The cable will rotate about 2.5 turns to both the left and right

45. INSTALL STEERING WHEEL ASSEMBLY
a. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
b. Install the steering wheel assembly set nut.
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)
46. INSPECT STEERING WHEEL CENTER POINT
47. INSPECT HORN BUTTON ASSEMBLY
48. INSTALL HORN BUTTON ASSEMBLY

NOTICE:
^ Never use airbag parts removed from another vehicle. When replacing parts, replace with new ones.
^ Make sure the wheel pad is installed with the specified torque.
^ If the wheel pad is dropped or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
^ When installing the wheel pad, take care so that the wiring does not interfere with other parts and that they are not pinched between other parts.

a. Connect the terminal.
b. Connect the airbag connector.





c. Install the steering wheel pad after confirming that the circumference groove of the torx screws is caught on the screw case.
d. Using a torx socket wrench, torque the 2 screws.
Torque: 8.8 Nm (90 kgf-cm, 78 inch lbs.)
49. INSPECT SRS WARNING LIGHT