Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Inspection

ENGINE

COMPONENTS (Part 1):




COMPONENTS (Part 2):




COMPONENTS (Part 3):




COMPONENTS (Part 4):




COMPONENTS (Part 5):




COMPONENTS (Part 6):




COMPONENTS (Part 7):




COMPONENTS (Part 8):




COMPONENTS (Part 9):




COMPONENTS (Part 10):




COMPONENTS (Part 11):




COMPONENTS (Part 12):




COMPONENTS (Part 13):




COMPONENTS (Part 14):




COMPONENTS (Part 15):




COMPONENTS (Part 16):





INSPECTION





1. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY (for Bank 1)
(a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surface of the cylinder head.
Maximum warpage: 0.7 mm (0.028 in.)
If the warpage is greater than the maximum, replace the exhaust manifold.





2. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY (for Bank 2)
(a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surface of the cylinder head.
Maximum warpage: 0.7 mm (0.028 in.)
If the warpage is greater than the maximum, replace the exhaust manifold.