Removal and Installation

Generator:

GENERATOR

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE NO.1 AIR CLEANER INLET
3. REMOVE V-BANK COVER
4. REMOVE ENGINE UNDER COVER
5. REMOVE FAN AND GENERATOR V BELT

6. REMOVE VANE PUMP PULLEY
a. Using SST, remove the nut and vane pump pulley.

SST 09960-10010

7. REMOVE GENERATOR ASSEMBLY
a. Disconnect the generator connector.
b. Remove the rubber cap and nut, and disconnect the generator wire.
c. Remove the bolt and disconnect the engine wire bracket.

d. Remove the 2 nuts, bolt and generator

NOTE: If the stud bolt of the nut is loose, replace the stud bolt.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY
a. Install the generator with the 2 nuts and bolt.

Torque:
39 N.m (398 kgf.cm, 29 ft.lbf) for bolt and nut A
15 N.m (153 kgf.cm, 11 ft.lbf) for nut B

b. Connect the engine wire bracket with the bolt.

2. INSTALL VANE PUMP PULLEY

a. Using SST, install the vane pump pulley with the nut.

SST 09960-10010

Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)

3. INSTALL FAN AND GENERATOR V BELT
4. INSTALL ENGINE UNDER COVER
5. INSTALL V-BANK COVER
6. INSTALL NO.1 AIR CLEANER INLET
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
8. PERFORM INITIALIZATION
a. Perform initialization.

NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal