Reassembly

BRAKE: FRONT BRAKE: REASSEMBLY

REASSEMBLY

1. INSTALL FRONT DISC
(a) Aligning the matchmarks, install the front disc.
HINT: When replacing the disc with a new one, select the installation position where the disc has the minimum runout.

2. INSPECT DISC RUNOUT Front Brake

3. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the bleeder plug to the disc brake cylinder assembly.
(b) Install the bleeder plug cap to the bleeder plug.
4. INSTALL PISTON SEAL
(a) Apply the lithium soap base glycol grease to 4 new piston seals.
(b) Install the 4 piston seals to the disc brake cylinder assembly.
5. INSTALL FRONT DISC BRAKE PISTON
(a) Apply the lithium soap base glycol grease to the 4 disc brake pistons.
(b) Install the 4 disc brake pistons on the disc brake cylinder assembly.
NOTE: Do not screw the disc brake piston forcedly in the disc brake cylinder assembly.

6. INSTALL CYLINDER BOOT
(a) Apply the lithium soap grease glycol grease to 4 new cylinder boots.
(b) Install the 4 cylinder boots on the disc brake cylinder assembly.
HINT: Install the cylinder boot securely on the grooves of the disc brake cylinder and piston.