Disassembly

2UZ-FE STARTING: STARTER: DISASSEMBLY

DISASSEMBLY

1. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the nut and disconnect the terminal C wire.
(b) Remove the 2 through bolts.
(c) Pull out the starter yoke assembly with the armature assembly.
(d) Remove the O-ring from the starter yoke assembly.
2. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws with O-ring and end cover from the field frame.
(b) Remove the O-ring from the field frame.

(c) Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.
(d) Disconnect the 4 brushes, and remove the brush holder.
3. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature assembly from starter yoke assembly.
4. REMOVE STARTER CLUTCH SUB-ASSEMBLY

(a) Remove the 2 screws and starter drive housing.

(b) Remove the return spring, idler gear, bearing and starter clutch sub-assembly from the starter housing.