Installation

U151F AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Install the shift solenoid valve SL1 to the valve body assembly.
(b) Install the lock plate to the valve body assembly with the bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf)

(c) Install the shift solenoid valve SL2 to the valve body assembly with the bolt.
(d) Install the lock plate to the valve body assembly with the bolt.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)

(e) Install the shift solenoid valve DSL to the valve body assembly with the bolt.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)

(f) Install the shift solenoid valve SR to the valve body assembly.

(g) Install the shift solenoid valve S4 to the valve body assembly with the bolt.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)

(h) Install the shift solenoid valve SL3 and SLT to the valve body assembly.
(i) Install the lock plate to the valve body assembly with the bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf)

(j) Install the spring and check ball body.
(k) Align the groove of the manual valve with the pin of the lever.

(l) Install the 17 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)
- Push the valve body against the accumulator piston springs and check ball body to install the valve body.
- First, temporarily tighten the bolts marked (1) in the illustration because they are positioning bolts.

Bolt length:
Bolt A
25 mm (0.98 in.)
Bolt B
57 mm (2.24 in.)
Bolt C
41 mm (1.61 in.)
2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.

(a) Coat a new O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf)
(c) Connect the 7 shift solenoid valve connectors.
4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets in the oil pan.
(b) Apply adhesive to the 18 bolts.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(c) Install the oil pan and a new gasket to the transaxle case with the 18 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
NOTE: Apply adhesive to the bolts and tighten them within 10 minutes of application.

5. INSTALL TRANSFER ASSEMBLY
Installation

6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY Installation

7. INSTALL TRANSFER STIFFENER PLATE RH
8. INSTALL MANIFOLD STAY Installation

9. INSTALL ENGINE MOUNTING BRACKET FRONT Installation

10. INSTALL STARTER ASSEMBLY

11. INSTALL ENGINE WIRE
12. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

13. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

14. INSTALL FRONT FRAME ASSEMBLY Installation

15. INSTALL POWER STEERING LINK

16. INSTALL FRONT STABILIZER BAR

17. INSTALL VANE PUMP ASSEMBLY Installation

18. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation

19. INSTALL COOLER COMPRESSOR ASSEMBLY Installation

20. INSTALL GENERATOR ASSEMBLY

21. CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH (w/ Air Suspension) Installation

22. CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT RH (w/ Air Suspension) Installation

23. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

24. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET Installation

25. INSTALL FRONT AXLE ASSEMBLY LH Installation

26. INSTALL FRONT AXLE ASSEMBLY RH Installation

27. INSTALL NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER LH Installation

28. INSTALL NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER RH Installation

29. INSTALL TIE ROD ASSEMBLY LH Installation

30. INSTALL TIE ROD ASSEMBLY RH Installation

31. INSTALL FRONT SPEED SENSOR LH Installation

32. INSTALL FRONT SPEED SENSOR RH Installation

33. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

34. INSTALL FRONT STABILIZER LINK ASSEMBLY RH Installation

35. INSTALL FRONT AXLE HUB NUT LH Installation

36. INSTALL FRONT AXLE HUB NUT RH Installation

37. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation

38. INSTALL NO. 3 EXHAUST PIPE SUB-ASSEMBLY FRONT Installation

39. INSTALL OXYGEN SENSOR Installation

40. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY Installation

41. FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSEMBLY Installation

42. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE Installation

43. CONNECT RETURN TUBE SUB-ASSEMBLY Installation

44. CONNECT FUEL TUBE SUB-ASSEMBLY Installation

45. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Installation

46. CONNECT ENGINE WIRE Installation

47. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

48. INSTALL JUNCTION BLOCK COVER
49. CONNECT HEATER INLET WATER HOSE Installation

50. CONNECT HEATER OUTLET WATER HOSE Installation

51. CONNECT OIL COOLER INLET HOSE Installation

52. CONNECT OIL COOLER OUTLET HOSE Installation

53. INSTALL RADIATOR HOSE INLET Installation

54. INSTALL RADIATOR HOSE OUTLET Installation

55. CONNECT UNION TO CHECK VALVE HOSE Installation

56. CONNECT NO. 1 FUEL VAPOR FEED HOSE Installation

57. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Installation

58. INSTALL NO. 2 ENGINE MOUNTING STAY RH Installation

59. INSTALL AIR CLEANER BRACKET Installation

60. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY Installation

61. INSTALL BATTERY Installation

62. INSTALL NO. 1 AIR CLEANER INLET Installation

63. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation

64. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

65. INSTALL NO. 2 AIR CLEANER INLET Installation

66. CONNECT VACUUM HOSES Installation

67. INSTALL V-RIBBED BELT Installation

68. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER Installation

69. INSTALL WINDSHIELD WIPER LINK ASSEMBLY Installation

70. INSTALL FRONT WHEELS Installation

71. ADD ENGINE OIL
72. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

73. ADD ENGINE COOLANT Testing and Inspection

74. ADD AUTOMATIC TRANSAXLE FLUID
75. ADD POWER STEERING FLUID
76. BLEED POWER STEERING FLUID

77. CHECK FOR FUEL LEAKS Testing and Inspection

78. CHECK FOR ENGINE OIL LEAKS
79. CHECK AUTOMATIC TRANSAXLE FLUID Procedures

80. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

81. CHECK FOR EXHAUST GAS LEAKS
82. INSPECT SHIFT LEVER POSITION Adjustments

83. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

84. INSPECT IGNITION TIMING Engine

85. INSPECT ENGINE IDLE SPEED Engine

86. INSPECT CO/HC Engine

87. INSPECT THROTTLE BODY On-Vehicle Inspection

88. INSTALL FRONT FENDER APRON SEAL RH
89. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
90. INSTALL NO. 2 ENGINE UNDER COVER (w/ No. 2 engine under cover)
91. INSTALL NO. 1 ENGINE UNDER COVER
92. INSTALL ENGINE UNDER COVER ASSEMBLY (w/ engine under cover assembly)
93. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

94. INSTALL ENGINE ROOM COVER SIDE Installation

95. INSTALL COOL AIR INTAKE DUCT SEAL Installation

96. CHECK ABS SPEED SENSOR SIGNAL

97. RESET MEMORY
Programming and Relearning

98. PERFORM INITIALIZATION
HINT: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.