Disassembly

1UR-FE STARTING: STARTER: DISASSEMBLY

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

(a) Remove the nut and disconnect the lead wire from the magnet starter switch.





(b) Remove the 2 nuts and magnet starter switch.





2. REMOVE STARTER DRIVE HOUSING ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the 2 bolts.





(b) Pull out the starter yoke and starter commutator end frame assembly together with the starter armature.

3. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

(a) Remove the starter pinion drive lever.





(b) Remove the starter center bearing clutch sub-assembly from the starter yoke.





4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

(a) Remove the 2 screws and starter commutator end frame.





NOTICE:
While holding down the lead wire, remove the starter commutator end frame.

(b) Remove the dust starter protector from the starter commutator end frame.

5. REMOVE STARTER ARMATURE ASSEMBLY

(a) Disconnect the 4 brushes from the starter brush holder.





(1) Using a screwdriver, hold back the brush spring.

(2) Disconnect the brush from the starter brush holder.

(b) Remove the starter brush holder.

(c) Remove the starter armature from the starter yoke.





6. REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter center bearing clutch.





Text in Illustration





7. REMOVE PLANETARY GEAR

(a) Remove the 3 planetary gears from the starter center bearing clutch.