Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly





1UR-FSE STARTING: STARTER (for AWD): DISASSEMBLY

1. REMOVE STARTER MAGNETIC SWITCH ASSEMBLY





Remove the nut, and disconnect the lead wire from the magnetic switch.





Remove the 2 nuts and starter magnetic switch assembly.

2. REMOVE STARTER DRIVE HOUSING ASSEMBLY





Using a T30 "TORX" socket wrench, remove the 2 bolts.

(a) Pull out the starter yoke assembly and the starter commutator end frame assembly together with the armature.

3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY





Remove the starter pinion drive lever.





Remove the 2 screws and end frame.

NOTICE:
While holding down the lead wire, remove the starter commutator end frame.

4. REMOVE STARTER ARMATURE ASSEMBLY





Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

(a) Disconnect the 4 brushes and remove the brush holder.





Remove the starter armature from the yoke.

5. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the starter yoke from the starter center bearing clutch sub-assembly.

6. REMOVE STARTER ARMATURE PLATE





Remove the armature plate from the center bearing clutch sub-assembly.

7. REMOVE PLANETARY GEAR





Remove the 3 planetary gears.