Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal





HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY: REMOVAL

1. REMOVE SERVICE PLUG GRIP

Removal

2. REMOVE INVERTER COVER ASSEMBLY LH (w/ Cover) Removal

3. REMOVE INVERTER COVER Removal

4. CHECK TERMINAL VOLTAGE Removal

5. INSTALL INVERTER COVER Installation

6. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover) Installation

7. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Removal

8. REMOVE REAR NO. 4 FLOOR BOARD (w/o Woofer) Removal

9. REMOVE REAR NO. 4 FLOOR BOARD (w/ Woofer) Removal

10. REMOVE DECK FLOOR BOX LH (w/o Woofer) Removal

11. REMOVE REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Removal

12. REMOVE REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Removal

13. REMOVE REAR NO. 1 FLOOR BOARD Removal

14. REMOVE REAR SEATBACK ASSEMBLY RH

Removal

15. REMOVE REAR DOOR SCUFF PLATE RH

HINT
Use the same procedure as for the LH side Removal.

16. REMOVE REAR SEAT SIDE GARNISH RH

HINT
Use the same procedure as for the LH side Removal.

17. REMOVE HYBRID VEHICLE BATTERY SHIELD SHEET Removal

18. REMOVE REAR FLOOR BOARD SPACER Removal

19. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT Removal

20. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY Removal

21. DISCONNECT FRAME WIRE Removal

22. REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Be sure to wear insulated gloves.

NOTICE:
Insulate the disconnected terminals with insulating tape.

(a) Disconnect the 2 connectors from the hybrid battery junction block assembly.





(b) Disconnect the 2 connectors from the hybrid battery junction block assembly.





(c) Remove the 3 nuts and hybrid battery junction block assembly.