Installation

1UR-FE EMISSION CONTROL: EGR COOLER: INSTALLATION

1. INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY

(a) Install a new gasket and the No. 2 EGR pipe with the 2 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

Text in Illustration





NOTICE:
Make sure the claws of the gasket are not caught between the No. 2 EGR pipe and EGR cooler.

2. INSTALL EGR COOLER ASSEMBLY





(a) Install the EGR cooler with the 2 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

Text in Illustration





HINT
Tighten the bolts with the pin of the No. 2 EGR pipe sub-assembly inserted into the positioning hole of the cylinder block.

3. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY Installation

4. CONNECT NO. 11 WATER BY-PASS HOSE

(a) Connect the No. 11 water by-pass hose.





Text in Illustration





HINT
The direction of the hose clamp is indicated in the illustration.

5. CONNECT NO. 8 WATER BY-PASS HOSE

(a) Connect the No. 8 water by-pass hose.





Text in Illustration





HINT
The direction of the hose clamp is indicated in the illustration.

6. INSTALL NO. 3 WATER BY-PASS PIPE

(a) Install the No. 3 water by-pass pipe with the 2 bolts and connect the hose.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)





Text in Illustration





HINT
The direction of the hose clamp is indicated in the illustration.

(b) Connect the No. 4 water by-pass hose.

HINT
The direction of the hose clamp is indicated in the illustration.

7. INSTALL INTAKE MANIFOLD

(a) Install the intake manifold Installation.