Reassembly

2UR-GSE STARTING: STARTER: REASSEMBLY

1. INSTALL PLANETARY GEAR

(a) Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.

(b) Install the 3 planetary gears.

2. INSTALL STARTER ARMATURE PLATE

(a) Insert the starter armature plate to the starter center bearing clutch sub-assembly.

NOTICE:
Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.

3. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature assembly to the starter center bearing clutch sub-assembly.

4. INSTALL STARTER YOKE ASSEMBLY

(a) Align the tab of the starter center bearing clutch sub-assembly with the notch of the starter yoke assembly, and install the starter yoke assembly.

5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

(a) Install the starter brush holder assembly.

(b) Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

(c) Connect the 4 brushes.

(d) Align the starter commutator end frame rubber with the groove of the starter yoke assembly.

(e) Install the starter commutator end frame assembly with the 2 screws.

Torque : 3.8 Nm (39 kgf-cm, 33 in-lbf)

6. INSTALL STARTER DRIVE HOUSING ASSEMBLY

(a) Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.

(b) Install the starter pinion drive lever to the starter center bearing clutch sub-assembly.

(d) Using a T30 "TORX" socket wrench, install the starter drive housing assembly with the 2 bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

7. INSTALL STARTER MAGNETIC SWITCH ASSEMBLY

(a) Temporarily install the starter magnetic switch assembly by hooking its tip to the upper side of the starter pinion drive lever.

(b) Install the 2 nuts.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(c) Connect the lead wire to the terminal with the nut.

Torque : 6.5 Nm (66 kgf-cm, 57 in-lbf)